DRAW TEXTURISING MACHINE
MODEL : BTE -11BNTECHNICAL SPECIFICATIONS |
MODEL | 11-BN | 11-BN with V2B,STD. | 11-BN with V2B,STD. (Split) |
NO.OF SPINDLES | 336 | 336 | 336 |
NO.OF SECTIONS | 14 | 14 | 14 |
NO.OF SPINDLES/SECTIONS | 24 | 24 | 24 |
DIA OF FEED POY(mm) | 420 | 420 | 420 |
DIA OF TAKE-UP PACKAGE | 240 | 240 | 240 |
DENIER RANGE | 30D TO 300D | 30D TO 300D | 30D TO 300D |
MECHANICAL SPEED (mpm) | 1100 | 1100 | 1100 |
YARN SPEED (mpm) | 950 | 950 | 950 |
RECOMMENDED ROOM TEMP | 28° C | 28° C | 28° C |
PRIMARY HEATER (mm) | 1750/2000 | 1750/2000 | 1750/2000 |
SECONDARY HEATER(mm) | 1400 | 1400 | 1400 Split |
COOLING ZONE (mm) | 970 | 970 | 970 |
FRICTION UNIT (mm) | 1-4-1,54,5x9x12 | 1-4-1,54,5x9x12 | 1-4-1,54,5x9x12 |
DIMENSIONS (mm) |
Lenght With Door Opened(mm) | 22860 | 22860 | 22860 |
Lenght With Door Closed(mm) | 22140 | 22140 | 22140 |
Width (mm) | 7098 | 7098 | 7098 |
Height ( 1750 P.H.) , (mm) | 4455 | 4455 | 4455 |
Height (2000 P.H.), (mm) | 4765 | 4765 | 4765 |
POWER DETAILS (Kw) |
Drive Load | 86.40 Kw | 93.90 Kw | 97.20 Kw |
Primary Heater Length 1750 | 42.00 Kw | 42.00 Kw | 42.00 Kw |
Primary Heater Length 2000 | 56.00 Kw | 56.00 Kw | 56.00 Kw |
Auxiliary | 9.75 Kw | 9.75 Kw | 9.75 Kw |
Total Connected Load(1750 P.H) | 159.15 Kw | 166.65 Kw | 190.75 Kw |
Total Connected Load(2000 P.H) | 173.15 Kw | 180.65 Kw | 204.95 Kw |
Machine weight in tons | 31 Approx | 34 Approx | 37 Approx |
One of the most significant factor is impacton plant effciency and proces speed.
Ussing he Bhagat Group’s texturising machines, it can be experiencced as.
Straight Yarn Path
Straight and short yarn path allows smooth processing of wide range of yarns high as well as low denier per filament. It also facilitates high speed yarn processing ith ease of operations.
Semi Rotary Box Creel
Bhagat Group has been designed semi rotay box creel in such way for getting benefit of rotary creel. Four decks semi rotary box creel with aluminiumpipes and ceramic guides which ensures close yarn path between POY spool to input feed with minimum drag and swing of yarn. It is very easy to load the POY ground level to both slides.
Feed Shaft
Feed shaft is a centrally driven system use for processing all kinds of polymers. Yarn feed takes place in combination of nip rollers of apron follers. Son ip roller or apron rollers are equipped with intermediate for easy handling and for getting good quality of yarn. The machine is equipped with yarn displacement system to reduce maintenance of cots and apron belts.
Heaters
Bhagat make primary and secondary vapour phase closed heaters are meant for easy operation of machine. Primary heaters are in the lenghts of 1750m, 2000mm and secondary heaters are in the lenght of 1400 mm for reducing heat losses suitable for processing in different range of product. Secondary heaters are also available in the length of 1400 mm split for execution of differen products on each side of the machine.
Cooling Zone
Stainless steel with nitriding process cooling rods are equipped in straight line with primary heaters and friction unit for uniform tension at the entry of friction unit. They offer a very much stable and steady proccesing of yarns. Cooling rods are available in 970mm lenghtç Fixed guides are equipped on both sides of cooling rod for better contact of yarn and to eliminater yarn surging ay high speed.
Friction Unit
Bhasgat Group has always focused on frictiong unit as the most advantageous and fleixble form of twist insertions, by means of different working disc as well as specially developed inlet and outlet disc, the frictiong unit can be suitable for any kind of product for optimum production. This unit is equipped with PU discs of 9mm thickness and 54,5mm diameter resulting into processing of micro yarn at high speed. The friction unit can simply engage and dis-engage manually. Uniformity of twist is excellent, very low-snow generation & noise free, canging the twist direction frtom ‘S’ to ‘Z’ twist or vide-versa is simple.
Traverse Box
Traverse boxes are mounted oon section frame directly, the ‘ Bhagat Group’ has improved low vibration take-up section for excellent package built up, uniform ontact pressure is ensured by spring system that is adjustable for different package dentisy, The bhagat group control system allows the selection of a computer calcelated package fromation performance which allows best winding formation and unwinding performance for any of yarn.
Cutter & Non Contact Detector
Bhagat make cutter and sensors prevents wrapping of yarn on shaft which prevents damage to the shaft, housing, bearings and other critical components of the machines which save maintenance cost, production loss as well as wastage of yarn.
Encoder Mounting
Tsturd encoder mounting offers trouble free operation of encoder. Encoder mounted on driven shaft and plates instead of motor which controls driven shaft RPM with closed tolerance.
BTE Flexi Dye ( Optional )
Flexi dye provides a combination of unique features for winding draw texturising de package of superior quality. Flexi dye package directly dyeable without rewinding.
D/Y Split ( Optional )
D/Y split machine ensures better life of D/Ybelts, jocky pulleys and motor bearings lasts long. The belts are not slipping in heavy denier also.
Second Intermediate (4th shaft) Optional
Quality of micro and heavy denier roto yarns improves by using second intermediate shaft. Second intermediate shaft provides with toggle type apron arm bracket & apron roller easyoperation and line contact of the yarn.
Split Model ( Optional )
On split model different yarn can be produce on both side with different speed, D/Y, D/R, TOF, SOF, primary and secondar heater temperatura and RPM of oil.
Twist Stopper ( Optional )
Twist Stopper are mounted the foront of primary heater to provide luster for all type of textured yarn.
Twist stopper reduce the tension while running heavy filaments.
Take-Up Zone
With new developed proven UPS cardle system ( Uniform Package System ) gives uniform density troughtout the package, thus unwinding tension remains same for maximum weight & easy unwinding for further process of package even at high speed.
Lyrca Attachment ( Optional )
The lycra attachment is mounted bellow draw zone for easy threading and operation for better intermingling lycra yarn with other yarn at the intermediate zone.